Difference between revisions of "Dragon Calibration"

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'''"This guide will help you understand all of the processes and procedures involved in assembling your Dragon Machine and calibrating your Dragon Software to your machine."'''
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'''"This guide will help you understand all of the processes and procedures involved in calibrating your Dragon Software to your machine."'''
  
'''"Please take your time in assembling and calibrating your new Dragon Machine/Software by following all of these steps thoroughly. This should take anywhere from 2-3 hours based on how you pay attention to detail, how much help you have and if you are technologically adept or not."'''
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'''"Please take your time in calibrating your new Dragon Machine/Software by following all of these steps thoroughly. This should take anywhere from 2-3 hours based on how you pay attention to detail, how much help you have and if you are technologically adept or not."'''
  
'''"Each step will have a short video attached to it showing how that particular step is meant to be completed by the operator."'''
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=Machine Library/Machine Setup=
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*After opening the Bend-Tech CAM software, choose either one of these steps to enter the machine calibration page.
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'''1.''' Click directly on the '''Machine Library''' [[File:Mach_Lib_Icon1.png]] icon from the right hand side of the '''[[Task Menu]]''' screen and select the '''Wizard''' [[File:Drag_Calibration_Help1.png]] button.
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[[File:Drag_Tools_Mach_Lib1.png]] [[File:Drag_Tools_Mach_Setup1.png]]
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'''2.''' Click on the '''Tools''' button from the '''[[Main Menu Bar]]''', then the '''Machine Library''' [[File:Mach_Lib_Icon1.png]] icon and select the '''Wizard''' [[File:Drag_Calibration_Help1.png]] button.
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'''3.''' Click on the '''Tools''' button from the '''[[Main Menu Bar]]''', then the '''Machine Setup''' button.
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=Dragon Calibration Wizard=
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'''This initial startup screen for the Calibration Wizard will allow you to choose from multiple options for calibrating different aspects of your machine, or complete an overall calibration from the beginning.'''
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[[File:Dragon_Calibration_Wizard1.png|center]]
  
 
=Introduction=
 
=Introduction=
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* This page will prompt you to adjust the chuck travel to ensure that it is moving in the proper direction when you press the '''left''' and '''right''' buttons on your mouse.
 
* This page will prompt you to adjust the chuck travel to ensure that it is moving in the proper direction when you press the '''left''' and '''right''' buttons on your mouse.
  
*Watch the video [https://www.youtube.com/watch?v=qTWZwyk6wi0 HERE]
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* This page will prompt you to adjust the chuck rotation to ensure that it is rotating in the proper direction when you press the '''left''' and '''right''' buttons on your mouse.
 
* This page will prompt you to adjust the chuck rotation to ensure that it is rotating in the proper direction when you press the '''left''' and '''right''' buttons on your mouse.
  
*Watch the video [https://www.youtube.com/watch?v=c0ubcK8R0Rs HERE]
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* This page will prompt you to adjust the tool height to ensure that the toolset is moving in the proper direction when you press the '''left''' and '''right''' buttons on your mouse.
 
* This page will prompt you to adjust the tool height to ensure that the toolset is moving in the proper direction when you press the '''left''' and '''right''' buttons on your mouse.
  
*Watch the video [https://www.youtube.com/watch?v=GFTJvhvNKdY HERE]
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* This page will prompt you to adjust the toolset's horizontal movement to ensure that it is moving in the proper direction when you press the '''left''' and '''right''' buttons on your mouse.
 
* This page will prompt you to adjust the toolset's horizontal movement to ensure that it is moving in the proper direction when you press the '''left''' and '''right''' buttons on your mouse.
  
*Watch the video [https://www.youtube.com/watch?v=XVMknsLyRho HERE]
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*The page will point to the manual switch for the X axis. You are prompted to press the X axis switch followed the Next button.
 
*The page will point to the manual switch for the X axis. You are prompted to press the X axis switch followed the Next button.
  
*Watch the video [https://www.youtube.com/watch?v=w0fycMSvgxw HERE]
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*The page will point to the manual switch for the A axis. You are prompted to press the A axis switch followed the Next button.
 
*The page will point to the manual switch for the A axis. You are prompted to press the A axis switch followed the Next button.
  
*Watch the video [https://www.youtube.com/watch?v=w0fycMSvgxw HERE]
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*This page will prompt you to move the chuck near the back of the machine using the '''left''' and '''right''' buttons on your mouse followed the Next button.
 
*This page will prompt you to move the chuck near the back of the machine using the '''left''' and '''right''' buttons on your mouse followed the Next button.
  
*Watch the video [https://www.youtube.com/watch?v=mXe0Jc0KqOA HERE]
 
  
  
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=Dead Zone Length=
 
[[File:Dragon_Calibration_Laser_Centering1.png|right]]
 
  
*This page will prompt you to measure the length from the front jaws of the chuck to the laser light when the chuck is in its front most position.
 
  
*Enter the measured length in the '''Deadzone Length''' value field and select the next button when you're finished.
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=Homing the Machine=
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[[File:Dragon_Calibration_Homing_Machine1.png|right]]
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*This page will prompt you to click anywhere in the picture in order to send the machine to its home position.
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*Then, click the next button.
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=For Square and Rectangle Machines Only=
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==Zero Chuck Rotation (Y Axis) - Step 1==
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[[File:Dragon_Calibration_Zero_Chuck1.png|right]]
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*This page will prompt you to place an angle gauge or level onto the tool head rail located directly behind the tool changer. Then, zero out the angle gauge or read the bubble location on your level and note the value for use in the next step.
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*Then, click the next button.
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==Zero Chuck Rotation (Y Axis) - Step 2==
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[[File:Dragon_Calibration_Zero_Chuck2.png|right]]
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*This page will prompt you to place your angle gauge or level and place it on the fingers of the chuck. Then, rotate the chuck using the left and right click buttons on your mouse until the angle gauge or level reads as it did on the rail from the previous step.
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*Then, click the next button.
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=For all 21' Dragon Machines=
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==Center Gate Zone (X Axis)==
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[[File:Dragon_Calibration_Gate_Zone1.png|right]]
  
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*This page will prompt you to click the '''Run''' button so that the chuck positions itself directly behind the center support gate on your 21' Dragon machine.
  
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*Then, clicking in the picture provided, use the '''left''' and '''right''' buttons on your mouse to move the chuck forward until it activates the center gate release switch.
  
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*Then, click the next button.
  
  
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*This page will prompt you to click on the '''Run''' button on the screen in order to position the chuck near the front gate. Then, back the chuck off so that the jaws of the chuck are lined up with the rear face of the front gate.
 
*This page will prompt you to click on the '''Run''' button on the screen in order to position the chuck near the front gate. Then, back the chuck off so that the jaws of the chuck are lined up with the rear face of the front gate.
  
*Then, click the next button.
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*Then, click the next button.
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=Dead Zone Length=
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[[File:Dragon_Calibration_Laser_Centering1.png|right]]
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*This page will prompt you to measure the length from the front jaws of the chuck to the laser light when the chuck is in its front most position.
  
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*Enter the measured length in the '''Deadzone Length''' value field and select the next button when you're finished.
  
  
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==Front Holding Gate Operation==
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=Front Holding Gate Operation=
 
[[File:Dragon_Calibration_Marker_Alignment_X_Axis2.png|right]]
 
[[File:Dragon_Calibration_Marker_Alignment_X_Axis2.png|right]]
  

Latest revision as of 07:57, 17 August 2016

"This guide will help you understand all of the processes and procedures involved in calibrating your Dragon Software to your machine."

"Please take your time in calibrating your new Dragon Machine/Software by following all of these steps thoroughly. This should take anywhere from 2-3 hours based on how you pay attention to detail, how much help you have and if you are technologically adept or not."

Machine Library/Machine Setup

  • After opening the Bend-Tech CAM software, choose either one of these steps to enter the machine calibration page.

1. Click directly on the Machine Library Mach Lib Icon1.png icon from the right hand side of the Task Menu screen and select the Wizard Drag Calibration Help1.png button.

Drag Tools Mach Lib1.png Drag Tools Mach Setup1.png

2. Click on the Tools button from the Main Menu Bar, then the Machine Library Mach Lib Icon1.png icon and select the Wizard Drag Calibration Help1.png button.

3. Click on the Tools button from the Main Menu Bar, then the Machine Setup button.

Dragon Calibration Wizard

This initial startup screen for the Calibration Wizard will allow you to choose from multiple options for calibrating different aspects of your machine, or complete an overall calibration from the beginning.

Dragon Calibration Wizard1.png

Introduction

Dragon Calibration Introduction1.png
  • This introduction gives you a small insight into the tasks that are expected during this calibration and instructs you to turn on the power on the control panel and on the Dragon machine.
  • When the machine is turned on, click the "Start Mach" button to continue to the next page.
















Select Computer Setup

Dragon Calibration Basic Ass1.png
  • The "Select Computer Setup" page will open your Mach program and it will ask you which side of the Dragon machine your computer is located on.
  • Select the image that describes your computer's location in reference to the Dragon machine to move on to the next page in the calibration.
















Chuck Travel (X Axis)

Dragon Calibration X Axis1.png
  • This page will prompt you to adjust the chuck travel to ensure that it is moving in the proper direction when you press the left and right buttons on your mouse.



















Chuck Rotation (Y Axis)

Dragon Y Axis Movement Chuck Rotation1.png
  • This page will prompt you to adjust the chuck rotation to ensure that it is rotating in the proper direction when you press the left and right buttons on your mouse.



















Toolset Height Control (Z Axis)

Dragon Calibration Z Axis Movement Tool Height.png
  • This page will prompt you to adjust the tool height to ensure that the toolset is moving in the proper direction when you press the left and right buttons on your mouse.


















A-Axis Movement: Tool Change

Dragon Calibration A Axis Movement Tool Change1.png
  • This page will prompt you to adjust the toolset's horizontal movement to ensure that it is moving in the proper direction when you press the left and right buttons on your mouse.


















Check Homing Switch (X Axis)

Dragon Calibration Axis Homing1.png
  • The page will point to the manual switch for the X axis. You are prompted to press the X axis switch followed the Next button.


















Check Homing Switch (A Axis)

Dragon Calibration Axis Homing2.png
  • The page will point to the manual switch for the A axis. You are prompted to press the A axis switch followed the Next button.




















Rapid Travel

Dragon Calibration rapid travel1.png
  • This page will prompt you to move the chuck near the back of the machine using the left and right buttons on your mouse followed the Next button.



















Homing the Machine

Dragon Calibration Homing Machine1.png
  • This page will prompt you to click anywhere in the picture in order to send the machine to its home position.
  • Then, click the next button.


















For Square and Rectangle Machines Only

Zero Chuck Rotation (Y Axis) - Step 1

Dragon Calibration Zero Chuck1.png
  • This page will prompt you to place an angle gauge or level onto the tool head rail located directly behind the tool changer. Then, zero out the angle gauge or read the bubble location on your level and note the value for use in the next step.
  • Then, click the next button.

















Zero Chuck Rotation (Y Axis) - Step 2

Dragon Calibration Zero Chuck2.png
  • This page will prompt you to place your angle gauge or level and place it on the fingers of the chuck. Then, rotate the chuck using the left and right click buttons on your mouse until the angle gauge or level reads as it did on the rail from the previous step.
  • Then, click the next button.

















For all 21' Dragon Machines

Center Gate Zone (X Axis)

Dragon Calibration Gate Zone1.png
  • This page will prompt you to click the Run button so that the chuck positions itself directly behind the center support gate on your 21' Dragon machine.
  • Then, clicking in the picture provided, use the left and right buttons on your mouse to move the chuck forward until it activates the center gate release switch.
  • Then, click the next button.















Maximum Chuck Travel (X Axis)

Dragon Calibration Marker Centering1.png
  • This page will prompt you to click on the Run button on the screen in order to position the chuck near the front gate. Then, back the chuck off so that the jaws of the chuck are lined up with the rear face of the front gate.
  • Then, click the next button.

















Dead Zone Length

Dragon Calibration Laser Centering1.png
  • This page will prompt you to measure the length from the front jaws of the chuck to the laser light when the chuck is in its front most position.
  • Enter the measured length in the Deadzone Length value field and select the next button when you're finished.

















Toolset Calibration

Dragon Calibration Marker Alignment X Axis1.png
  • This page will prompt you to load the material used for this calibration, making sure to locate the end of the tubing a few inches past the laser positioning light.
  • Enter the OD of the tubing into the Tube OD value field and click the next button to continue.



















Front Holding Gate Operation

Dragon Calibration Marker Alignment X Axis2.png
  • Click the wording that reads Click here to see how the front holding gate works and a window will appear showing you how to adjust the front gate to accommodate your tubing OD.





















Laser Calibration - Step 1

Dragon Calibration Marker Height Adjustment1.png
  • This page will prompt you to use the left and right buttons on your mouse to move the laser left and right until it touches the left most edge of the tubing.
  • Next, press the next button to register the information with the software and continue.


















Laser Calibration - Step 2

Dragon Calibration Marker Calibration Verify1.png


  • This page will prompt you to use the left and right buttons on your mouse to move the laser left and right until it touches the right most edge of the tubing.
  • Next, press the next button to register the information with the software and continue.


















Laser Calibration - Step 3

Dragon calibration Engraver Centering1.png
  • This page automatically use the information from the two previous steps and attempt to find the center of the tubing.
  • If the location of the laser is not completely centered on the tube, repeat the previous steps to ensure an accurate calibration, then mark the absolute center with a marker.
  • Then, click the next button to continue.

















Pen Calibration - Step 1

Dragon Calibration Engraver Alignment X Axis1.png
  • This page will prompt you to use the left and right buttons on your mouse to move the marker perpendicular to the length of the tubing (Z-Axis) until it lines up with the mark you've created on the center of the tubing. Then, press the next button to register the information with the software.


















Pen Calibration - Step 2

Dragon Calibration Engraver Height Adjustment1.png
  • This page will prompt you to use the left and right buttons on your mouse to move the marker along the length of the tubing (X-Axis) until it lines up with the mark in the center of the tubing. Then, press the next button to register the information with the software.


















Pen Calibration - Step 3

Dragon Calibration Engraver Calibration Verify1.png
  • This page will prompt you to use the left and right buttons on your mouse to move the marker vertically (X-Axis) to meet with the mark in the center of the tubing. Then, press the next button to register the information with the software.

















Adjust Pen

Dragon Calibration Torch Centering1.png
  • This page will prompt you to use the red arrow buttons to move the laser left, right, forward and backward to find the center of the mark on the tubing.
  • Then, press the next button to register the information with the software.

















Engraver Calibration - Step 1

Dragon Calibration Torch Alignment X Axis1.png
  • This page will prompt you to use the left and right buttons on your mouse to move the engraver perpendicular to the length of the tubing (Z-Axis) until it lines up with the mark you've created on the center of the tubing. Then, press the next button to register the information with the software.


















Engraver Calibration - Step 2

Dragon calibration Torch Height Adjustment1.png
  • This page will prompt you to use the left and right buttons on your mouse to move the engraver along the length of the tubing (X-Axis) until it lines up with the mark in the center of the tubing. Then, press the next button to register the information with the software.




















Engraver Calibration - Step 3

Dragon Calibration Torch Calibration Verify1.png
  • This page will prompt you to use the left and right buttons on your mouse to move the engraver vertically (X-Axis) to meet with the mark in the center of the tubing. Then, press the next button to register the information with the software.

















Adjust Engraver

Dragon Calibration Adjust Engraver1.png
  • This page will prompt you to use the red arrow buttons to move the laser left, right, forward and backward to find the center of the mark on the tubing.
  • Then, press the next button to register the information with the software.

















Torch Calibration - Step 1

Dragon Calibration Torch Alignment X Axis2.png
  • This page will prompt you to use the left and right buttons on your mouse to move the torch perpendicular to the length of the tubing (Z-Axis) until it lines up with the mark you've created on the center of the tubing. Then, press the next button to register the information with the software.
















Torch Calibration - Step 2

Dragon calibration Torch Height Adjustment2.png
  • This page will prompt you to use the left and right buttons on your mouse to move the torch along the length of the tubing (X-Axis) until it lines up with the mark in the center of the tubing. Then, press the next button to register the information with the software.

















Torch Calibration - Step 3

Dragon Calibration Torch Calibration Verify2.png
  • This page will prompt you to use the left and right buttons on your mouse to move the torch vertically (X-Axis) to meet with the mark in the center of the tubing. Then, press the next button to register the information with the software.
















Adjust Torch

Dragon Calibration Adjust Engraver2.png
  • This page will prompt you to use the red arrow buttons to move the laser left, right, forward and backward to find the center of the mark on the tubing.
  • Then, press the next button to register the information with the software.

















Toolset Verification

Dragon Something Whatever This Sucks And Im Glad Its Over1.png
  • This last window will prompt you to move each of the tools on the toolset to validate their position and see if you need to make adjustments to any of them.
  • When you're sure that the tools have all been calibrated correctly, click the finish button to lock in the information and close the calibration wizard.